Suppliers Beckhoff Automation GmbH & Co. KG PC-based control: The universal control platform for wind turbines With PC- and EtherCAT-based control technology, Beckhoff implements system solutions that have been tried and tested worldwide: more than 50,000 wind turbines all over the world have been automated using Beckhoff technology, each providing up to 8 MW capacity. 01 | 02 | 03 | 04 | 05 | Beckhoff Automation GmbH & Co. KG Office Lübeck Adress Wahmstraße 56 23552 Lübeck Phone +49 (0)451 203988-0 Fax +49 (0)451 203988-20 E-Mail wind@beckhoff.com Web www.beckhoff.com/wind Profile Controls, cables & switchgear cabinets Category Suppliers of electrical and electronic components Turnover € 679 million (2016) Employees 3,350 Founding year 1980 Reliable Condition Monitoring: easily integrated in three steps An Embedded PC with line-connected I/O modules, EtherCAT as universal communication system and TwinCAT automation software functions serve as the central control system. The modularity of the hardware and software portfolio enables users to configure a controller that exactly matches the performance requirements of their system and allows subsequent extensions and modifications – such as for example a retrofit of Condition Monitoring functions, without great expense. The operation and maintenance of modern wind turbines incurs considerable costs. To maintain competitiveness, operators must minimise failure risks, reduce maintenance costs and increase the availability and energy efficiency of the system. This is where Condition Monitoring enters the game: seamless monitoring of gear units and System-integrated Condition Monitoring • Time-synchronous data logging in
Suppliers generators is generally recommended, not just for offshore wind turbines or systems in remote regions, but for all. Beckhoff marries the powerful processors of modern PC technology together with EtherCAT as fast communication system, integrating Condition Monitoring functionality seamlessly into the controller. The vibrations of bearings or electrical machines are picked up by standard measurement terminals from Beckhoff and transmitted to the controller via EtherCAT. Configuration, programming and diagnostics are carried out within one system using TwinCAT. System-integrated Condition Monitoring With improved error detection and holistic system analysis capabilities, the control system-integrated Condition Monitoring from Beckhoff is superior to conventional hardware-based Condition Monitoring solutions. High-frequency data acquisition via EtherCAT Terminals For grid voltage monitoring, two EtherCAT Terminals are available from Beckhoff: the EL3783 power measurement terminal with oversampling function for status monitoring in a 3-phase AC network, and the EL1252 digital input terminal with timestamp function for the chronologically precise detection of binary control signals. The retrofit of a wind turbine with Condition Monitoring can be realised by simply adding a terminal block with the corresponding EtherCAT measurement terminals to the turbine controller. A multi-functional input for analog measurement technology is available in the EL3751 EtherCAT Terminal. The EL3632 enables the direct connection of various acceleration sensors via an IEPE interface and performs high-precision vibration measurement. Strain gauges (SG) can be evaluated via the EL3356-0010. The raw data are recorded synchronously (
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